I.Encounter between Intelligent Manipulator and Basketball Stand
(A)importance of Movable Wheels of Basketball Stand base
The movable wheels of the basketball stand base play a crucial role in the use of basketball stands.Firstly,they greatly facilitate the movement of basketball stands.Whether in indoor gymnasiums or outdoor venues,when the position of the basketball stand needs to be adjusted,the movable wheels can easily meet this need.For example,when schools hold different sports activities,they can quickly move the basketball stands according to the needs of the activity venues.Secondly,the movable wheels increase the stability of the basketball stand.High-quality movable wheels can ensure that the basketball stand will not shake easily during use,providing a safe competition environment for athletes.According to statistics,a properly designed movable wheel for the basketball stand base can bear a weight of up to several hundred kilograms,ensuring that the basketball stand can stand stably in various situations.
(B)Introduction of Intelligent Manipulator
With the continuous progress of technology,intelligent manipulators are introduced into the welding of the movable wheels of basketball stand bases.Intelligent manipulators have many technical advantages and precision.On the one hand,it can achieve highly automated welding operations.Compared with traditional manual welding,intelligent manipulators can work continuously,greatly improving production efficiency.For example,when welding the movable wheels of basketball stand bases,intelligent manipulators can complete a large number of welding tasks in a short time,while manual welding requires more time and effort.On the other hand,the precision of intelligent manipulators is beyond the reach of manual welding.It can precisely control the welding position,angle and force to ensure that each welding point reaches a high-quality standard.According to data,the welding precision of intelligent manipulators can be accurate to one-tenth of a millimeter,which is crucial for components such as the movable wheels of basketball stand bases that have relatively high precision requirements.Through the application of intelligent manipulators,the welding quality of the movable wheels of basketball stand bases has been significantly improved,providing a strong guarantee for the overall performance and service life of basketball stands.
II.Precision Welding Technology of Intelligent Manipulator
(A)Technical Principles and Processes
The principle of precision welding of intelligent manipulators mainly relies on advanced technical modules.Among them,the intelligent assembly sub-module makes assembly decisions for product parts according to the product design scheme.It first obtains the control variable set of the assembly manipulator to construct itself.Specifically,according to the part structure data and design scheme of the product,the backtracking constraint is obtained to provide a basis for precise assembly.The welding sub-module also makes welding decisions for the product part assembly according to the product design scheme.The process is roughly as follows:first obtain the product design scheme of the target manufactured product,then obtain each part of the product,then make assembly decisions through the intelligent assembly sub-module,and the assembly manipulator completes the assembly to obtain the product part assembly.After that,the intelligent welding sub-module makes welding decisions for the assembly,and finally the welding manipulator performs welding.
(B)Advantages and Characteristics
Precision welding of intelligent manipulators has significant advantages and characteristics.First of all,it is excellent in improving welding accuracy.Through precise control variables and advanced module decisions,it can accurately control the welding precision to one-tenth of a millimeter,which is much higher than manual welding.Secondly,it greatly improves product quality.The welding operation of intelligent manipulators is not affected by human factors such as fatigue and emotion,and can ensure that each welding point reaches a high-quality standard,providing a strong guarantee for the stability and durability of the movable wheels of basketball stand bases.Moreover,intelligent manipulators can work continuously,unlike manual welding which requires rest.For example,intelligent welding robots can work continuously without pause or rest.The working time of an intelligent welding robot is three times that of an ordinary welder.At the same time,intelligent manipulators also have an automated weld seam tracking function.By continuously monitoring the weld seam position and shape of the welded workpiece,the welding path is dynamically adjusted to ensure the accurate positioning of the weld seam,improve welding consistency,and reduce scrap and rework rates.
III.Intelligent Manipulator Ushering in a New Era of Efficient Manufacturing
(A)Applications in Different Fields
Intelligent manipulators play an important role in the manufacturing industry.In the field of automobile manufacturing,it can complete tasks such as body welding and parts assembly,improving production efficiency and product quality.For example,SCHUNK manipulators have achieved automated operations in the automobile manufacturing process,reducing manpower input and production time.In the field of electronic manufacturing,intelligent manipulators can perform component insertion,testing and welding,reducing human errors and improving product stability.For example,in the process of mounting electronic components,robot manipulators can quickly and accurately paste components onto circuit boards.
In the medical field,intelligent manipulators also have wide applications.It can perform minimally invasive surgeries,reducing surgical risks and recovery times.For example,in neurosurgery,intelligent manipulators can assist doctors in performing high-precision operations.At the same time,in radiotherapy,intelligent manipulators can sense the position of the human body,locate the affected area,and improve the treatment effect.
In the logistics field,intelligent manipulators can complete repetitive tasks,providing high-precision and high-speed operations and improving safety.For example,robots and manipulators can automatically complete tasks such as loading and unloading goods,sorting,and packaging,improving logistics efficiency and reducing the error rate.The application of intelligent aerial manipulator systems in aluminum production workshops has realized logistics handling tasks such as supplying empty frames and collecting full frames in the extrusion framing area,and entering and exiting,disassembling,stacking and transporting in aging furnaces.The entire system is stable,reliable,flexible and maneuverable.
(B)Future Development Prospects
Looking ahead,the development trend of intelligent manipulators is very clear.In terms of technology,it will be more intelligent,autonomous and collaborative.Future intelligent manipulators will have stronger adaptive and learning abilities.Through advanced algorithms and sensor technologies,they can better sense and understand the surrounding environment and achieve more precise control and operation.At the same time,intelligent manipulators will be more autonomous,with stronger autonomous decision-making and operation capabilities,and can independently adjust operating states and paths according to task requirements and environmental changes.In addition,intelligent manipulators will be more collaborative and can share information and collaborate with human employees to improve overall production efficiency and quality.
In terms of application scope,intelligent manipulators will continue to expand.With the progress of science and technology,intelligent manipulators will play a role in more fields,such as agriculture,home services,etc.In the agricultural field,intelligent manipulators can perform tasks such as crop picking and sowing to improve agricultural production efficiency.In the field of home services,intelligent manipulators can help the elderly with daily life assistance such as picking up items and helping to dress.
In short,as an important force in efficient manufacturing,intelligent manipulators will continue to play a huge role in the future and bring new opportunities and challenges to the development of various fields.
